Automation Integration Solution - Gantry Robot Automation System for Automotive Component Manufacturing

2024-09-09 15:08:46 埃斯莫智能装备

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The internal grinding machine and honing machine are arranged in a straight line, and automatic loading and unloading is realized by one single gantry manipulator, which is simple and efficient. The manipulator automatically clamps the workpieces on the pallet in sequence and places them back after processing without manual intervention throughout the whole process.

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A set of three-axis gantry manipulators is adopted to grab and transport workpieces. Its main structure is made of light steel welding and integrated with the honing machine base, featuring excellent stability.
The grabbing and transporting process is separated from machine loading and unloading, which shortens the production cycle. The three-axis gantry manipulator is isolated from manual operation areas, ensuring safety without affecting normal production. The layout avoids the maintenance area of the honing machine for convenient daily maintenance.

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This integrated equipment integrates feeding, inspection, rejection and flux coating processes for tin soldering. The feeding station adopts 100% automatic visual error-proof inspection. It can replace manual coating and quality inspection work, effectively guaranteeing product quality.

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The equipment consists of double-station sliding table, one eight-axis drilling gantry robot, two drill bit detection mechanisms and safety guard nets. Equipped with dual manipulators and double stations, the eight-axis drilling gantry robot can drill four holes at a time with high working efficiency. It is featured with drill breakage detection function to ensure product quality.

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Two sets of sliding table fixtures are used to fix two pairs of workpieces for foam pasting and lock nut assembly respectively. The six-axis robot undertakes foam pasting and nut pressing operations at dual stations, delivering high production efficiency. Nuts are automatically fed by vibration plates with no manual intervention required.

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This automatic production line for connecting rod machining is reconstructed for automatic line connection based on three existing on-site customer equipments, namely laser grooving machine, connecting rod fracturing machine and bolt tightening machine. Meanwhile, deburring air blowers, fracture surface slag removal devices and post-tightening product inspection units are newly added. After renovation, the production line has reached the world advanced level.

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Fully automatic loading and unloading is adopted, and the automatic air blowing device for bolt holes improves the cleanliness inside holes and ensures stable bolt tightening of connecting rods.
It is equipped with two sets of fully automatic bolt feeding and tightening units for preliminary and final tightening, supporting automatic torque recording and monitoring with multiple error-proofing functions.
Full-automatic inspection for small holes of connecting rods guarantees the press-fitting quality of bushings.
Adopting multi-layer three-dimensional layout to save floor space. It enables quick model changeover to meet flexible production demands of multi-variety and small-batch manufacturing.

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It realizes full-automatic detection of slag falling and assembly misalignment on fractured surfaces of connecting rods. Integrated with multiple functions such as flipping, cleaning, inspection and visual detection, the equipment features small floor occupation and high working efficiency.

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Four-station automated inline connection for grooving, fracturing, slag removal and bolt tightening equipment is realized. Equipped with high-speed three-axis gantry manipulators and auxiliary transport vehicles, the whole process is unmanned with short cycle time, high efficiency and low cost, which effectively enhances customers' core competitiveness.

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Shenyang ASIMOV Intelligent Equipment Co., Ltd.

High-tech Enterprise: Precision Machinery & Electrical Products (R&D, Mfg, Sales), Non-standard Equipment, Automatic Lines, Digital Transformation, High-end Equipment & One-stop Intelligent Solutions.

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Sales Hotline:024-25258421

Company Address:No.7-6, Yonghui Street, Yuhong District, Shenyang City, Liaoning Province

Telephone:024-25258421

Contact Person:Ms. Liu

Email:liuyan77_asm@126.com

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